High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line

Introduction

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents a cutting-edge solution for manufacturing advanced composite pipes. This production line integrates modern technology with robust engineering to deliver high-quality, durable pipes suitable for a wide range of industrial and infrastructural applications. The system is designed with humanized features, ensuring high automation, safety, and efficiency.

Key Features and Highlights

1. Advanced Equipment Design

The production line includes a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. These components work in harmony under PLC computer control, ensuring seamless operation and high productivity. The system is engineered for low energy consumption, easy operation, and minimal noise, making it ideal for industrial environments.

2. High-Performance Components

The main engine utilizes international first-line brand electrical appliances, with 40Cr alloy structural steel for dies and screws. This ensures durability and stability during high-speed production. The ceramic heating ring is insulated for rapid heating, while the gear box is equipped with a condenser to maintain consistent discharge speed.

3. Precision and Stability

The vacuum box is constructed from 304 stainless steel, laser-cut for precision. The system employs an intensive frequency converter to control water temperature, ensuring low noise and efficient cooling. The disc-type 304 ball valve allows for adjustable crossbars, enhancing operational flexibility.

Material and Structural Characteristics

The composite pipe combines high-strength steel wire with thermoplastic polyethylene. The steel wire mesh skeleton is formed by spirally winding high-strength steel wires, providing exceptional structural reinforcement. This design significantly enhances the pipe's strength while maintaining flexibility.

High-performance HDPE modified bonding resin is used to connect the steel wire skeleton with the inner and outer polyethylene layers. This ensures a strong composite effect, making the pipe resistant to corrosion, wear, and temperature fluctuations.

Performance Advantages

The composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their benefits. It offers:

• Corrosion resistance and no scaling
• Smooth inner surface for low fluid resistance
• Excellent thermal insulation and no wax deposition
• High wear resistance and lightweight

Notably, the pipe's strength increases with rising temperature, and it exhibits a lower degree of reduction compared to pure plastic pipes. This makes it suitable for high-pressure environments, including large-diameter pipelines.

Production Technology and Flexibility

The production line employs advanced technology to ensure consistent quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and material type, the system can produce pipes tailored to specific requirements. This adaptability allows the line to meet diverse demands for pressure resistance, temperature resistance, and corrosion resistance.

The system's flexibility is further enhanced by its ability to handle various pipe diameters and production speeds. For example, the DCS-160 model supports pipe diameters of 50-160 mm, while the DCS-1200 model can produce pipes up to 1200 mm in diameter.

Installation and Maintenance

The steel wire mesh composite pipe is designed for easy installation and maintenance. Its lightweight nature reduces construction costs, and electric welding joints ensure reliable connections with minimal leakage risks. The system is suitable for high-pressure environments, such as liquid and gas transportation, and is widely used in municipal engineering, industrial projects, and infrastructure development.

Technical Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L×W×H, m)
DCS-160	50-160	2.4	110	385	7.3×4.7×3
DCS-315	110-315	2.4	170	545	7.5×4.5×4
DCS-630	315-630	1.2	260	855	7.6×6×4
DCS-800	500-800	1.0	360	1150	8.0×6×4
DCS-1000	710-1000	0.6	350	1150	8.6×7×4
DCS-1200	800-1200	0.6	460	1400	10.0×7×4.7

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. (安徽东财机械科技有限公司) is a leading manufacturer of advanced machinery and production equipment. With a focus on innovation and quality, the company has established itself as a trusted name in the industry. Their products are widely used in municipal engineering, industrial projects, and infrastructure development, offering reliable solutions for modern construction needs.

Conclusion

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line combines cutting-edge technology with robust engineering to deliver high-performance, durable pipes. Its advanced features, flexibility, and ease of installation make it an ideal choice for a wide range of applications. For more information, visit the company website or explore the product page.

References

NIST (National Institute of Standards and Technology) provides critical research and standards for materials and manufacturing processes. While this article does not directly quote NIST content, the principles of precision and reliability in production technology align with NIST's mission to advance innovation through measurement science. For more information, visit NIST's official website.