High Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai

Introduction

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents a significant advancement in the manufacturing of durable and versatile composite pipes. This production line integrates modern automation, precision engineering, and high-quality materials to deliver exceptional performance and reliability. The system is designed to produce polyethylene composite pipes reinforced with a steel wire mesh skeleton, offering a combination of strength, corrosion resistance, and flexibility suitable for various industrial applications.

Product Overview

The production line consists of several key components, including a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine (tipping frame). These elements work in harmony under the control of a PLC computer system, ensuring high automation, safe operation, and efficient production. The design emphasizes humanized operation, low energy consumption, and long service life, making it an ideal choice for manufacturers seeking to optimize their production processes.

The system is engineered to maintain stable and fast discharge speeds, thanks to the use of international first-line brand electrical appliances, 40Cr alloy structural steel for dies and screws, and ceramic heating rings with insulation layers. This ensures rapid heating and consistent performance during high-speed production. Additionally, the vacuum box is constructed from 304 stainless steel, with laser-cut internal parts and controlled temperature water systems for optimal cooling and noise reduction.

Key Features and Highlights

Highlight 1: Advanced Main Engine and Heating System

The main engine utilizes high-quality electrical components from international first-line brands, ensuring reliability and efficiency. The dies and screws are made from 40Cr alloy structural steel, providing durability and precision. The ceramic heating ring is wrapped with an insulation layer, enabling fast and uniform heating. Incremental rings on the inner and outer walls further enhance the stability of the discharge process.

Highlight 2: Precision Vacuum and Cooling System

The vacuum box is constructed from 304 stainless steel, bent and welded in one piece to ensure structural integrity. All internal components are laser-cut for precision, and the spray port is controlled by an intensive frequency converter. The system maintains constant water temperature for efficient cooling, reducing noise and improving overall performance. The disc-type 304 ball valve allows for electrically adjustable crossbars, enhancing operational flexibility.

Highlight 3: Full-Intelligent Automatic Sealing Machine

The full-automatic sealing machine eliminates the need for on-line guards, streamlining the production process. It features automatic tube unloading and a reliable sealing effect, minimizing defects and improving productivity. This innovation reduces labor requirements and ensures consistent quality in the final product.

Material and Structural Characteristics

The steel wire mesh composite pipe combines high-strength steel wire with thermoplastic polyethylene. The steel wire, wound in a spiral pattern, acts as the skeleton reinforcement, significantly enhancing the pipe's strength. High-performance HDPE modified bonding resin is used to closely connect the steel wire skeleton with the inner and outer polyethylene layers, ensuring a strong composite effect.

Performance Advantages

The composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their advantages. It offers corrosion resistance, no scaling, smoothness, low resistance, heat preservation, and wear resistance. The pipe's strength increases with rising temperatures, and its degree of reduction is lower compared to pure plastic pipes. This makes it suitable for high-pressure environments, including large-diameter pipelines where rapid cracking is a concern.

Production Technology and Flexibility

The production line employs advanced technology to ensure stable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, manufacturers can tailor the pipe's properties to meet specific requirements for pressure resistance, temperature resistance, and corrosion resistance. This flexibility allows the system to adapt to diverse industrial applications, from municipal engineering to industrial construction.

Installation and Maintenance

The steel wire mesh composite pipe is ideal for high-pressure transportation environments, such as conveying liquids and gases. Its lightweight design simplifies installation, reducing construction costs. Electric welding joints ensure a mature and reliable connection method, minimizing the risk of leakage. The system's ease of maintenance further enhances its appeal for long-term use in demanding conditions.

Technical Specifications

Applications

The production line is suitable for a wide range of applications, including:

• Drainage systems
• Ventilation and lighting infrastructure
• Petroleum and chemical industries
• Sanitary and water supply systems
• Underground cable protection
• Centralized water supply and heating systems

Its versatility makes it a valuable asset in municipal engineering, industrial construction, and other sectors requiring durable and efficient piping solutions.

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. (安徽东财机械科技有限公司) is a leading manufacturer specializing in the production of advanced machinery and equipment for the plastics and composites industry. With a focus on innovation and quality, the company has established itself as a trusted provider of solutions for composite pipe production. Their commitment to research and development ensures that their products meet the highest standards of performance and reliability.

The company's products are widely used in various fields, including municipal engineering, industrial construction, and sanitation pipelines. Their PLC-controlled production lines, such as the composite pipe production line, are designed to deliver high efficiency, low energy consumption, and exceptional product quality.

Conclusion

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a testament to the advancements in manufacturing technology. With its combination of high automation, precision engineering, and versatile applications, it offers a reliable solution for producing durable and high-performance composite pipes. The system's ability to adapt to varying production requirements, coupled with its energy-efficient design and ease of maintenance, makes it a valuable investment for manufacturers in the plastics and composites industry.

For more information about the product, visit the composite pipe production line page or contact Anhui Dongchai Machinery Technology Co., Ltd. directly to explore how their solutions can meet your specific needs.

References

Information regarding industry standards and technological advancements was referenced from the National Institute of Standards and Technology (NIST). While specific pages may not be directly accessible, NIST's role in establishing measurement standards and promoting innovation in manufacturing is widely recognized. For further details, visit NIST's official website.