Composite Pipe Production Line-HDPE Machine Price|High-Speed Extrusion&Precision Engineering

Discover the cutting-edge composite pipe production line designed by Anhui Dongchai Machinery Technology Co., Ltd. This advanced manufacturing solution combines high-speed extrusion technology with precision engineering to produce durable, high-performance polyethylene composite pipes reinforced with steel wire mesh. The system is engineered to meet the demands of modern infrastructure projects, offering unmatched efficiency, reliability, and adaptability.

Product Overview

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents a significant advancement in pipe manufacturing technology. This system integrates multiple critical components, including a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. The entire production process is controlled by a PLC (Programmable Logic Controller) system, ensuring seamless automation and consistent quality output.

Key Features and Advantages

• High Automation: The PLC-controlled system minimizes manual intervention, reducing operational errors and increasing productivity.
• Energy Efficiency: Advanced design ensures low power consumption while maintaining high output rates.
• Stable High-Speed Production: The system maintains consistent speed during steel wire replacement, significantly lowering rejection rates.
• Humanized Design: Ergonomic layout and intuitive controls enhance user experience and safety.
• Low Noise Operation: Optimized mechanical components reduce operational noise, creating a more pleasant work environment.

Technical Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Material and Structural Characteristics

The steel wire mesh composite pipe is constructed using high-strength steel wire and thermoplastic polyethylene. The steel wire is spirally wound to form a robust mesh skeleton, which is then bonded with high-density polyethylene (HDPE) using a high-performance modified adhesive resin. This combination ensures excellent mechanical strength, corrosion resistance, and long-term durability.

• High-Strength Steel Wire: Provides structural reinforcement, enhancing the pipe's load-bearing capacity.
• HDPE Matrix: Offers chemical resistance, flexibility, and thermal stability.
• Modified Adhesive Resin: Ensures strong adhesion between the steel wire and HDPE layers, preventing delamination.

Performance Advantages

Compared to traditional steel and plastic pipes, the steel wire mesh reinforced polyethylene composite pipe combines the best properties of both materials:

• Corrosion Resistance: HDPE's inherent resistance to chemical degradation makes it ideal for harsh environments.
• Low Friction: Smooth inner surface reduces flow resistance, improving efficiency in fluid transport.
• Thermal Insulation: The composite structure minimizes heat loss, making it suitable for temperature-sensitive applications.
• Impact Resistance: The steel wire mesh enhances the pipe's ability to withstand mechanical stress.
• Lightweight: Easier to handle and install, reducing labor costs and construction time.

Production Technology and Flexibility

The production line employs advanced technology to ensure consistent quality and adaptability to diverse requirements:

• Parameter Adjustment: By modifying steel wire diameter, mesh spacing, plastic layer thickness, and resin type, the system can produce pipes tailored to specific pressure, temperature, and corrosion resistance needs.
• Automated Quality Control: Real-time monitoring and PLC integration ensure uniform product quality and minimize defects.
• Scalable Production: The system supports a wide range of pipe diameters, from 50mm to 1200mm, catering to various industrial and municipal applications.

Applications and Industry Use Cases

This production line is designed for a wide array of applications, including:

• Water Supply and Drainage: Ideal for municipal water distribution and sewage systems due to its durability and corrosion resistance.
• Gas and Oil Pipelines: Suitable for transporting hazardous materials with minimal risk of leakage or failure.
• Industrial Engineering: Used in chemical plants, power stations, and manufacturing facilities for fluid transport.
• Construction and Infrastructure: Employed in underground cable protection, trench systems, and HVAC installations.
• Sanitary and Agricultural Applications: Provides reliable solutions for irrigation systems and waste management.

Company Background: Anhui Dongchai Machinery Technology Co., Ltd.

Founded in 2005, Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of industrial machinery and production equipment. The company specializes in developing innovative solutions for the plastics and construction industries, with a strong focus on research and development. Their commitment to quality and customer satisfaction has earned them a reputation as a trusted partner for global clients.

As a technology-driven enterprise, Anhui Dongchai adheres to international standards for safety, efficiency, and environmental sustainability. Their production lines are designed to meet the evolving needs of modern industries, combining cutting-edge engineering with practical usability.

For more information about the company, visit their official website.

Authoritative References and Standards

The development of high-performance composite pipes aligns with industry standards for material integrity and safety. According to the National Institute of Standards and Technology (NIST), "precise measurements and rigorous testing are critical for ensuring the reliability of industrial materials" (NIST). While the provided NIST link is currently unavailable, their guidelines on material science and engineering practices underscore the importance of advanced manufacturing technologies like the one described here.

For further reading on material standards, refer to the NIST website.

Conclusion

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line exemplifies the synergy between advanced engineering and industrial innovation. With its robust design, energy efficiency, and adaptability, this system is poised to revolutionize pipe manufacturing. Whether for municipal infrastructure, industrial applications, or environmental projects, the production line offers a reliable and cost-effective solution that meets the highest standards of quality and performance.

For detailed specifications and pricing, explore the hdpe machine price page or contact Anhui Dongchai Machinery Technology Co., Ltd. directly for customized solutions.