Composite Pipe Production Line-Anhui Dongchai Machinery|High-Speed Manufacturing&Energy Efficiency

Discover the cutting-edge technology behind the composite pipe production line, designed to revolutionize the manufacturing of high-strength polyethylene composite pipes. This advanced production system combines precision engineering with innovative materials to deliver exceptional performance and efficiency.

Product Overview

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a state-of-the-art solution for manufacturing durable, high-performance composite pipes. This system integrates multiple advanced components, including a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. The entire production line is controlled by a PLC computer, ensuring high automation, safety, and efficiency.

Key Features and Advantages

1. Humanized Design and High Automation

The production line is engineered with a humanized design, allowing for easy operation and maintenance. The PLC computer control system ensures seamless coordination of all components, reducing the need for manual intervention and minimizing the risk of operational errors.

2. High-Speed and High-Efficiency Production

Equipped with a high-speed extruder and precision die, the system achieves rapid production speeds while maintaining product quality. The vacuum setting table and traction unit work in tandem to ensure consistent pipe dimensions and structural integrity. This high-speed capability significantly reduces production time and costs.

3. Energy Efficiency and Low Noise Operation

The production line is designed for energy efficiency, with low power consumption and reduced noise levels. This makes it an ideal choice for industrial environments where energy savings and noise reduction are critical factors.

4. Enhanced Product Quality and Stability

The use of high-quality materials and advanced manufacturing techniques ensures that the composite pipes produced are durable, corrosion-resistant, and capable of withstanding high-pressure environments. The system's stability during production minimizes defects and rejections, improving overall yield.

Technical Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H, m)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Material and Structural Characteristics

The composite pipe production line utilizes high-strength steel wire and thermoplastic polyethylene to create a robust structure. The steel wire mesh skeleton provides exceptional tensile strength, while the high-density polyethylene (HDPE) matrix ensures flexibility and corrosion resistance. This combination results in a composite pipe that is both durable and lightweight.

Key material properties include:

• High-performance HDPE modified bonding resin: Ensures strong adhesion between the steel wire skeleton and HDPE layers, enhancing the composite effect.
• Corrosion resistance: The HDPE matrix protects the steel wire from environmental degradation, extending the pipe's service life.
• Thermal stability: The composite structure maintains integrity under varying temperature conditions, making it suitable for diverse applications.

Performance Advantages

The composite pipe production line offers several performance advantages that set it apart from traditional piping solutions:

• Enhanced strength: The steel wire mesh skeleton significantly improves the pipe's load-bearing capacity, making it ideal for high-pressure environments.
• Corrosion resistance: The HDPE layer prevents rust and chemical degradation, ensuring long-term reliability.
• Low friction and smooth surface: The inner HDPE layer reduces fluid resistance, improving flow efficiency in transportation systems.
• Lightweight: The composite structure reduces overall weight, facilitating easier installation and transportation.
• Environmental friendliness: The use of recyclable materials aligns with sustainable manufacturing practices.

Production Technology and Flexibility

The production line employs advanced technology to ensure consistent quality and adaptability. By adjusting parameters such as steel wire diameter, mesh spacing, and plastic layer thickness, manufacturers can customize the pipe's properties to meet specific requirements. This flexibility allows the system to produce pipes with varying pressure resistance, temperature tolerance, and corrosion resistance.

Key production technologies include:

• Advanced extrusion technology: Ensures uniform thickness and structural integrity of the HDPE layers.
• Integrated control systems: PLC-based automation optimizes production efficiency and reduces human error.
• Quality inspection modules: Real-time monitoring of critical parameters ensures compliance with industry standards.

Applications and Industry Use

The composite pipe production line is widely used in various industries, including:

• Water supply and drainage systems: Ideal for municipal and industrial water distribution networks.
• Gas and oil transportation: Suitable for high-pressure pipelines in the energy sector.
• Industrial applications: Used in chemical processing, HVAC systems, and other industrial environments.
• Construction and infrastructure: Provides durable piping solutions for underground utilities and building systems.

Installation and Maintenance

The steel wire mesh composite pipes are designed for easy installation and maintenance. Their lightweight nature reduces the need for heavy machinery, while the electric welding joint technology ensures secure and leak-proof connections. This results in lower installation costs and reduced downtime for maintenance.

Company Background: Anhui Dongchai Machinery Technology Co., Ltd.

As a leading manufacturer in the field of industrial machinery, Anhui Dongchai Machinery Technology Co., Ltd. specializes in developing high-performance production lines for composite pipes. With a focus on innovation and quality, the company has established a reputation for delivering reliable solutions that meet the evolving needs of the market.

Key company strengths include:

• Advanced R&D capabilities: Continuous investment in research and development to stay at the forefront of technological advancements.
• Comprehensive support: Offering technical assistance, training, and after-sales services to ensure customer satisfaction.
• Global reach: Products are exported to numerous countries, catering to diverse industrial requirements.

Conclusion

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents a significant advancement in the manufacturing of durable, high-performance pipes. By combining cutting-edge technology with robust materials, this system addresses the challenges of traditional piping solutions, offering a reliable and efficient alternative for various industries.

As highlighted by the National Institute of Standards and Technology (NIST), the importance of precision engineering and standardized manufacturing processes cannot be overstated. The production line's adherence to these principles ensures that it meets the highest standards of quality and performance, as noted in NIST's research on industrial measurement and technology development.

For more information on the composite pipe production line and its applications, visit Anhui Dongchai Machinery Technology Co., Ltd.'s official website.

References:

NIST (National Institute of Standards and Technology). "Driving Innovation." Retrieved from https://www.nist.gov/.