High-Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.

Product Overview

The composite pipe production line is a cutting-edge manufacturing system designed for producing high-strength polyethylene composite pipes reinforced with a steel wire mesh skeleton. This advanced production line integrates modern automation, precision engineering, and high-performance materials to deliver durable, efficient, and cost-effective solutions for various industrial and infrastructure applications.

Key Features and Advantages

The composite pipe production line is engineered with several innovative features that ensure high efficiency, reliability, and quality. Here are the standout characteristics:

1. Humanized Design and Automation

The entire production line is controlled by a PLC computer system, enabling high automation and seamless operation. This design reduces manual intervention, minimizes operational errors, and ensures consistent product quality. The system also features a user-friendly interface for easy monitoring and control.

2. High-Speed and High-Efficiency Operation

Equipped with a high-speed extruder and precision die, the production line achieves high output and low energy consumption. The stable discharging speed, facilitated by advanced heating and cooling systems, ensures continuous high-speed production without compromising quality. This makes it ideal for large-scale manufacturing.

3. Robust Construction and Durability

The main components, including the extruder, die, and gear box, are built with premium materials. The 40Cr alloy structural steel for dies and screws, combined with ceramic heating rings and insulation layers, ensures fast heating and long service life. The vacuum setting table and traction unit are designed for stability and precision.

4. Advanced Cooling and Control Systems

The vacuum box is constructed from 304 stainless steel and features laser-cut internal parts. A frequency converter at the spray port maintains constant water temperature, reducing noise and improving cooling efficiency. The disc-type 304 ball valve and electrically adjustable crossbars further enhance operational accuracy.

5. Intelligent Sealing Mechanism

The full-automatic sealing machine eliminates the need for on-line guards, offering automatic tube unloading and a reliable sealing effect. This reduces downtime and labor costs while ensuring airtight and secure connections.

6. Material and Structural Innovation

The steel wire mesh composite pipe combines high-strength steel wire with thermoplastic polyethylene. The modified HDPE bonding resin ensures a strong composite effect, enhancing the pipe's strength and durability. This design overcomes the limitations of traditional steel and plastic pipes, offering superior corrosion resistance, smoothness, and thermal insulation.

Technical Specifications

The composite pipe production line is available in multiple models, each tailored to specific production needs. Below is a detailed specification table:

Applications

The composite pipe production line is widely used in diverse industries due to its versatility and performance. Key applications include:

• Water and Gas Supply: The pipes are ideal for municipal water supply, gas distribution, and central heating systems, offering high pressure resistance and corrosion resistance.
• Industrial Pipelines: Suitable for transporting liquids, gases, and chemicals in chemical plants, oil refineries, and manufacturing facilities.
• Construction and Infrastructure: Used in underground cable protection, pipe trenches, and drainage systems, where durability and ease of installation are critical.
• Sanitary and Environmental Engineering: Applied in sewage treatment, irrigation, and sanitation projects, leveraging the pipe's smooth inner surface and resistance to scaling.

According to the National Institute of Standards and Technology (NIST), advanced manufacturing technologies like this production line play a vital role in enhancing industrial efficiency and sustainability. NIST emphasizes the importance of precision engineering and material innovation in modern infrastructure development (NIST, 2023).

Company Background

The Anhui Dongchai Machinery Technology Co., Ltd. (安徽东财机械科技有限公司) is a leading manufacturer of industrial machinery and production equipment. With a focus on innovation and quality, the company specializes in developing high-performance systems for composite pipe production, including the composite pipe production line.

Founded on principles of technological advancement and customer-centric solutions, Anhui Dongchai has established itself as a trusted partner for industries requiring reliable and efficient manufacturing systems. The company's commitment to research and development ensures that its products meet the highest standards of performance and durability.

For more information about Anhui Dongchai Machinery Technology Co., Ltd., visit their official website.

Conclusion

The composite pipe production line represents a significant advancement in the manufacturing of high-strength polyethylene composite pipes. Its combination of high-speed operation, intelligent automation, and durable construction makes it a preferred choice for industries demanding precision and efficiency.

As highlighted by the National Institute of Standards and Technology (NIST), the integration of advanced technologies in manufacturing is crucial for driving innovation and improving productivity (NIST, 2023). Anhui Dongchai Machinery Technology Co., Ltd. exemplifies this trend by offering solutions that align with modern industrial requirements.

For detailed specifications and pricing, visit the composite pipe production line page or contact the company directly for customized solutions.