High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line-Anhui Dongchai Machinery Technology Co., Ltd.

Discover the cutting-edge composite pipe production line designed by Anhui Dongchai Machinery Technology Co., Ltd., a leading innovator in industrial manufacturing solutions. This advanced production system combines high-speed extrusion technology with precision engineering to deliver durable, high-performance polyethylene composite pipes ideal for diverse industrial applications.

Product Overview

The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents the latest advancements in pipe manufacturing technology. This system integrates multiple critical components including a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and full-automatic sealing machine. The entire production line is controlled by a PLC computer system, ensuring seamless automation and operational efficiency.

Key Features and Advantages

Designed with a focus on humanized design and industrial efficiency, this production line offers several standout features:

• High Automation: PLC computer control ensures precise operation and minimal manual intervention.
• Energy Efficiency: Low power consumption combined with high-speed production capabilities.
• Stable Output: Maintains consistent production speed without reducing output during steel wire replacement.
• Low Noise: Advanced engineering minimizes operational noise for a safer work environment.
• Long Service Life: Durable construction ensures reliable performance over extended periods.

Technical Highlights

The production line incorporates several critical technical innovations:

Highlight 1: High-Performance Main Engine

The main engine utilizes international first-line brand electrical components, with 40Cr alloy structural steel for dies and screws. Ceramic heating rings with insulation layers ensure rapid heating, while incremental rings on the inner and outer walls enhance thermal efficiency. The gear box features a condenser for stable and fast discharging.

Highlight 2: Precision Vacuum System

The vacuum box is constructed from 304 stainless steel, laser-cut for precision. Intensive frequency converters control the spray port, maintaining constant water temperature for optimal cooling. Disc-type 304 ball valves and electrically adjustable crossbars ensure precise pressure control.

Highlight 3: Intelligent Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, enabling automatic tube unloading and superior sealing performance.

Material and Structural Characteristics

The steel wire mesh composite pipe is engineered with high-strength steel wire and thermoplastic polyethylene. The steel wire mesh skeleton significantly enhances the pipe's structural integrity, while high-performance HDPE modified bonding resin ensures a strong composite effect between the steel wire and polyethylene layers.

Key Material Properties:

• High-strength steel wire for reinforced structural support
• High-density polyethylene (HDPE) matrix for corrosion resistance
• Modified bonding resin for optimal adhesion between layers

Performance Advantages

This composite pipe technology overcomes the limitations of traditional steel and plastic pipes while retaining their benefits:

• Corrosion Resistance: HDPE matrix prevents rust and degradation in harsh environments.
• Low Friction: Smooth inner surface reduces flow resistance for efficient fluid transport.
• Thermal Insulation: Maintains temperature stability for applications requiring heat preservation.
• Wear Resistance: Durable construction withstands abrasive materials and high-pressure conditions.
• Lightweight: Easier to handle and install compared to steel pipes.

Temperature Stability: The pipe's strength increases with rising temperature, with a lower degree of reduction compared to pure plastic pipes. This makes it ideal for high-temperature applications.

Production Technology and Flexibility

The production line employs advanced manufacturing technology to ensure consistent quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the system can produce pipes tailored to specific requirements:

• Pressure Resistance: Customizable to meet varying pressure demands.
• Temperature Resistance: Optimized for extreme temperature environments.
• Corrosion Resistance: Enhanced protection against chemical exposure.

Installation and Maintenance

The steel wire mesh composite pipe is designed for easy installation and maintenance:

• Lightweight Design: Reduces labor costs and construction complexity.
• Electric Welding Joints: Matures connection technology minimizes leakage risks.
• Wide Application Range: Suitable for high-pressure environments in water supply, gas, and industrial pipelines.

Product Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H, m)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x 5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. is a renowned manufacturer specializing in advanced industrial machinery. With a commitment to innovation and quality, the company provides cutting-edge solutions for the plastics and pipe manufacturing industries. Their expertise in designing and producing high-speed composite pipe production lines has established them as a trusted partner for global clients.

For more information about Anhui Dongchai Machinery Technology Co., Ltd., visit their official website.

Applications

The composite pipes produced by this system are widely used in:

• Drainage systems
• Water supply and heating networks
• Gas transportation
• Industrial pipeline infrastructure
• Underground cable protection
• Municipal engineering projects

Industry Standards and Certifications

As highlighted by the National Institute of Standards and Technology (NIST), advanced manufacturing systems like this production line must adhere to rigorous quality control standards. NIST's research in materials science and process optimization directly supports the development of technologies that enhance the performance and reliability of industrial equipment (NIST, 2025).

References:

NIST. (2025). National Institute of Standards and Technology. Retrieved from https://www.nist.gov/