The High Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents the latest evolution in industrial piping machinery. This advanced system integrates a high-speed extruder, precision dies, a vacuum setting table, and a full-automatic sealing machine to produce high-performance composite pipes. By combining the structural strength of a spiral-wound steel wire mesh with the chemical resilience of high-density polyethylene (HDPE), this line delivers a solution that is highly automated, energy-efficient, and engineered for stable, high-output production.
Designed with a human-centric approach, the entire production line is managed by a PLC computer system, ensuring seamless operation and significantly reduced rejection rates. A key innovation is the ability to maintain constant production speeds even during steel wire replacement, eliminating traditional downtime. Whether for high-pressure liquid transport or gas conveyance, this machinery provides the flexibility to adjust pipe parameters—such as mesh spacing and wall thickness—to meet the most demanding industrial standards.
Detailed Parameters
| Model Range | DCS-160 to DCS-1200 | Pipe Diameter Range | 50mm - 1200mm |
|---|---|---|---|
| Max Production Speed | 2.4 m/min | Min Production Speed | 0.6 m/min |
| Power Consumption | 110kW - 460kW | Installed Power | 385kW - 1400kW |
| Max Equipment Length | 100 Meters | Max Equipment Width | 7 Meters |
| Max Equipment Height | 4.7 Meters | Control System | PLC Computerized Control |
Key Advantages
Hybrid Strength
Combines the corrosion resistance of HDPE with the high mechanical strength of steel wire mesh for superior durability.
Non-Stop Production
Innovative design allows steel wire replacement without reducing line speed, maximizing total daily output.
Precision Engineering
Utilizes 40Cr alloy structural steel for dies and screws, ensuring long-term stability and precision extrusion.
Intelligent Automation
Full-intelligent automatic sealing machine removes the need for manual guards and ensures leak-proof tipping frames.
Thermal Efficiency
Ceramic heating rings with insulation layers provide rapid heating and low energy consumption.
Custom Flexibility
Easily adjust pressure and temperature resistance by modifying wire diameter and plastic layer thickness.
Product Gallery
Management Platforms
Material Synchronization
Precise coordination between HDPE resin feeding and steel wire winding for a seamless composite bond.
PLC Logic Control
Centralized computer management for speed, temperature, and vacuum levels across the entire line.
Thermal Monitoring
Real-time tracking of ceramic heating rings and constant water temperature control in the vacuum box.
Pressure Optimization
Dynamic adjustment of the vacuum setting table and spray port via intensive frequency converters.
Automated Sealing
Intelligent unloading and tipping frames that ensure a professional seal without manual intervention.
Maintenance Alerts
System diagnostics for the 304 stainless steel components and gear box condenser efficiency.
Investment Return Comparison
| Feature | Standard Plastic Lines | Our Composite Line |
|---|---|---|
| Production Speed | Moderate (Requires pauses) | High Speed (Continuous) |
| Material Strength | Limited by Polymer | Reinforced Steel Skeleton |
| Reject Rate | Higher during setup | Ultra-low due to PLC control |
| Energy Cost | Standard Heating | Low (Insulated Ceramics) |
| Market Value | Commodity Pricing | Premium Industrial Pricing |
Frequently Asked Questions
The steel wire mesh significantly increases the pipe's burst pressure and mechanical strength, allowing it to handle higher pressures than pure plastic pipes while maintaining excellent corrosion resistance.
No, our latest generation line is specifically designed to allow steel wire replacement without reducing speed, which effectively minimizes downtime and increases total output.
We use a high-performance HDPE modified adhesive resin that creates a tight, durable connection between the steel skeleton and the inner/outer polyethylene layers.
The vacuum box is constructed from 304 stainless steel, bent and welded as a single unit, ensuring long-term durability and resistance to corrosion in wet environments.
Yes, the system is highly flexible. By adjusting parameters such as wire diameter, mesh spacing, and plastic layer thickness, you can customize the pipe's pressure and temperature resistance.
PLC control provides high automation, stable high-speed production, and humanized operation, which reduces the risk of human error and lowers the overall rejection rate.
