The Steel Skeleton Reinforced Polyethylene Composite Pipe Production Line represents the pinnacle of modern plastic extrusion technology, specifically engineered for high-performance industrial piping. This fully automated system integrates precision PLC control with high-efficiency extrusion and advanced welding technologies to produce composite pipes with unmatched structural integrity and durability.
Designed for maximum operational stability, the line features an international-brand electrical architecture and high-grade alloy components. By combining a seamless 360-degree cooling system with a precision-engineered welding mesh forming machine, this production line ensures that every meter of pipe meets the most stringent global industrial standards for strength and consistency.
Detailed Parameters
| Control System | Fully Automatic PLC Computer | Extruder Type | High-Efficiency Stable Extruder |
|---|---|---|---|
| Welding Technology | Medium-Frequency Resistance Welding | Motor Type | Servo Motor Drive |
| Screw Material | 40Cr Alloy Structural Steel | Weld Contact | 360° Full-Contact Welding |
| Cooling Material | 304 Stainless Steel (Bending/Welding) | Cooling Coverage | 360° Dead-Angle Free Cooling |
| Tractor Type | 2-12 Frequency Conversion Tractors | Mold Processing | In-house Precision Base Processing |
Key Advantages
Industrial Durability
Utilizing 40Cr alloy structural steel screws and top-tier international electrical components for extended service life.
Automated Precision
Fully automatic PLC computer control ensures high-efficiency production with minimal manual intervention.
Perfect Welding
Advanced medium-frequency resistance welding with aviation graphite copper brushes for firm, slag-controlled bonds.
Real-time Monitoring
Integrated detection systems during the welding process ensure immediate quality verification of steel wire bonds.
Optimal Cooling
304 stainless steel spray box with laser-integrated cutting provides 360° stable cooling with no dead angles.
Custom Mold Accuracy
Precision molds processed at our own base guarantee authentic materials and exact dimensional tolerances.
Product Gallery
Management Platforms
PLC Central Control
Integrated digital interface for real-time monitoring of all extrusion parameters.
Servo Synchronization
Precision motor control to maintain constant line speed and material thickness.
Welding Diagnostics
Automatic detection of weld integrity and slag control monitoring.
Temperature Logic
Intelligent thermal management for stable plastic melting and cooling.
Frequency Management
Adjustable 2-12 tractor frequency settings for various production speeds.
Quality Assurance
Laser-integrated cutting and precision mold tracking for zero-defect output.
Investment Return Comparison
| Metric | Standard Production Line | Our Reinforced Line |
|---|---|---|
| Automation Level | Semi-Automatic | Fully PLC Automatic |
| Welding Strength | Spot/Intermittent | 360° Full Contact |
| Component Life | Standard Carbon Steel | 40Cr Alloy Structural Steel |
| Cooling Efficiency | Standard Water Tank | 360° No-Dead-Angle Spray |
| Waste Rate | Moderate (Manual Error) | Ultra-Low (Precision Control) |
Frequently Asked Questions
40Cr alloy steel offers significantly higher hardness and wear resistance compared to standard steels, ensuring the extruder maintains precision over years of high-pressure operation.
Unlike standard welding, our medium-frequency resistance device ensures contacts on all sides, creating a seamless steel skeleton that provides superior longitudinal and hoop strength.
304 stainless steel prevents corrosion from constant water exposure and ensures a hygienic, durable environment for the cooling process.
Yes, through our in-house precision mold processing base, we can provide customized, high-accuracy molds tailored to your specific diameter requirements.
The 2-12 frequency conversion tractors allow operators to precisely match the hauling speed with the extrusion rate, preventing pipe deformation.
Our new type of medium-frequency resistance welding machine is specifically designed to control welding slag, ensuring a clean and professional finish on the steel mesh.
