High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.

Product Overview

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line represents the pinnacle of modern manufacturing technology. Designed for high-volume production, this system integrates advanced automation, precision engineering, and durable materials to produce high-performance composite pipes. The production line features a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and full-automatic sealing machine, all controlled by a PLC computer system.

Key Features and Advantages

1. Humanized Design and Automation

The production line is engineered with a humanized design, ensuring ease of operation and maintenance. The PLC computer control system enables high automation, reducing the need for manual intervention. This results in consistent product quality, reduced labor costs, and increased production efficiency.

2. High-Speed and High-Efficiency Production

With a production speed ranging from 0.6 to 2.4 meters per minute, the system is optimized for high-volume output. The advanced design allows for continuous operation without the need to slow down during steel wire replacement, significantly reducing rejection rates and improving overall productivity.

3. Energy Efficiency and Durability

The equipment is designed for low energy consumption, with energy-efficient components such as ceramic heating rings and insulated heating systems. The use of 40Cr alloy structural steel for dies and screws ensures long service life and stability during high-speed production.

4. Precision and Stability

The vacuum setting table and 304 stainless steel vacuum box with laser-cut internal parts ensure precise temperature control and stable cooling. The disc-type 304 ball valve and electrically adjustable crossbars further enhance the system's reliability and performance.

5. Advanced Sealing Technology

The full-intelligent automatic sealing machine eliminates the need for on-line guards, offering automatic tube unloading and a secure sealing effect. This reduces the risk of leaks and ensures the integrity of the final product.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire mesh, formed by spirally winding high-strength steel wire, acts as the skeleton reinforcement, significantly enhancing the pipe's strength. High-performance HDPE modified bonding resin is used to connect the steel wire skeleton with the inner and outer high-density polyethylene layers, ensuring an excellent composite effect.

Performance Advantages

The composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their advantages. It offers corrosion resistance, no scaling, smoothness, low resistance, heat preservation, no wax deposition, and wear resistance. Its strength increases with rising temperature, and it exhibits a lower degree of reduction compared to pure plastic pipes. The design also prevents rapid cracking, especially in large-diameter pipelines.

Production Technology and Flexibility

The production line utilizes advanced technology to ensure stable and reliable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the system can produce pipes tailored to specific requirements for pressure resistance, temperature resistance, and corrosion resistance.

Installation and Maintenance

The steel wire mesh composite pipe is suitable for high-pressure transportation environments, including liquid and gas conveyance. Its lightweight design simplifies installation and reduces construction costs. The electric welding joint technology ensures a mature and reliable connection, minimizing the risk of leaks.

Product Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x .5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Applications and Industry Use Cases

The high-speed steel wire mesh skeleton reinforced polyethylene composite pipe is widely used in various industries, including:

• Drainage and Sewage Systems: Resistant to corrosion and chemical degradation, making it ideal for wastewater treatment.
• Industrial Engineering: Suitable for transporting chemicals and other corrosive substances.
• Construction Engineering: Used in underground cable protection and centralized water supply systems.
• Sanitary Pipeline Systems: Ensures safe and efficient water distribution in residential and commercial buildings.

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of advanced machinery and equipment in China. With a focus on innovation and quality, the company specializes in the production of high-speed composite pipe production lines. Their commitment to technological advancement and customer satisfaction has established them as a trusted name in the industry.

For more information about the company, visit their official website: Anhui Dongchai Machinery Technology Co., Ltd.

Conclusion

The High-Speed Steel Wire Mesh Skeleton Reinforced Polyethylene Composite Pipe Production Line is a testament to modern engineering excellence. With its advanced technology, energy efficiency, and versatility, it meets the demands of various industries. By integrating the latest innovations, this production line ensures high-quality output, cost-effectiveness, and long-term reliability.

References

For authoritative information on standards and technologies related to materials and manufacturing, refer to the National Institute of Standards and Technology (NIST). NIST plays a crucial role in advancing technology through research and development, ensuring precision and reliability in industrial applications. Learn more about NIST.

Additional Resources

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