The PVC Pipe Extrusion Production Line is a high-performance, fully integrated equipment system engineered for the precision manufacturing of high-quality PVC piping. By combining advanced extrusion technology with a robust automation framework, this system ensures exceptional production efficiency, consistent wall thickness, and superior structural integrity for pipes used across diverse industrial sectors.
Designed for versatility and reliability, the production line features AC variable frequency speed regulation for both the screw extruder and tractor, ensuring seamless synchronization. From raw material mixing to final precision cutting, the system is optimized to reduce waste and maximize throughput, making it an ideal solution for manufacturers seeking scalable and stable plastic extrusion capabilities.
Detailed Parameters
| Entry Model | DCS-63 to DCS-1000 | Pipe Diameter Range | 16mm - 1000mm |
|---|---|---|---|
| Main Engine Models | 65/132 to 110/220 | Production Capacity | 250 - 1200 kg/h |
| Main Motor Power | 37kW - 160kW | Control System | AC Variable Frequency |
| Traction Methods | Two-claw / Three-claw | Cutting Options | Saw blade / Planetary cutting |
| Cooling System | Vacuum setting box & Water tank | Applicable Materials | PVC Resin + Stabilizers |
Key Advantages
Industrial Stability
Utilizes high-quality vacuum pumps and traction motors to ensure continuous, flicker-free operation under heavy loads.
High Production Efficiency
Advanced automation from raw material input to final output minimizes manual intervention and maximizes hourly yield.
Flexible Customization
Supports a wide array of pipe specifications and models, tailored to meet specific client technical requirements.
Precise Temp Control
Integrated mixing system ensures raw materials reach the exact set process temperature for optimal extrusion.
Versatile Applications
Produces pipes ideal for construction, municipal infrastructure, and agriculture due to high corrosion resistance.
Advanced Traction
Optional two-claw or three-claw traction modes paired with length meters for precise sizing.
Product Gallery
Management Platforms
Material Mixing
Precise proportioning of PVC resin, stabilizers, and antioxidants for uniform quality.
Extrusion Control
High-torque screw extruders forming initial tubular shapes via precision dies.
Cooling Management
Vacuum spraying boxes and soaking tanks for rapid, stable pipe setting.
Traction Sync
AC variable frequency regulation ensuring no deformation during the pulling process.
Cutting Precision
Integrated saw blade or planetary cutting for accurate length termination.
Maintenance Alerts
Strict adherence to operation regulations to ensure long-term equipment longevity.
Investment Return Comparison
| Performance Metric | Standard Line | Our Premium Line |
|---|---|---|
| Production Rate | Low/Medium | High (Up to 1200kg/h) |
| Energy Efficiency | Standard AC | Optimized Variable Frequency |
| Material Waste | Moderate | Minimized via Precise Mixing |
| Product Consistency | Manual Adjustments | Fully Automated Control |
| Operational Life | Standard | Extended Industrial Grade |
Frequently Asked Questions
Our high-end models, such as the DCS-1000, can reach a production capacity of 100-1200 kg/h depending on the pipe specifications.
Yes, we offer a wide range of models covering diameters from 16mm up to 1000mm to meet various industrial needs.
Customers can choose between saw blade cutting for standard needs or planetary cutting for specialized requirements.
It allows for precise control over the extruder and tractor speeds, ensuring the pipe is pulled consistently without stretching or deformation.
The system processes PVC resin along with stabilizers, plasticizers, and antioxidants mixed in precise proportions.
Key factors include the machine's performance stability, build quality, total price, and the comprehensive nature of the after-sales service.
