Our PVC Pipe Extrusion Production Line is a comprehensive, high-performance industrial system engineered for the precision manufacturing of high-quality PVC piping. Integrating advanced extrusion technology with robust mechanical design, this production line ensures exceptional stability and superior production efficiency, making it an ideal solution for large-scale industrial applications.
Designed for versatility and durability, the system employs AC variable frequency speed regulation for the screw extruder and tractor, coupled with premium vacuum pumps and traction motors. Whether you require specific pipe diameters or customized technical specifications, our machinery delivers consistent output with minimized waste and optimized energy consumption.
Detailed Parameters
| Pipe Diameter Range | 16mm - 1000mm | Main Engine Models | 65/132 to 110/220 |
|---|---|---|---|
| Production Capacity | 250 - 1200 kg/h | Main Motor Power | 37kW - 160kW |
| Speed Control | AC Variable Frequency | Traction Methods | Two-claw / Three-claw |
| Cutting Options | Saw blade / Planetary cutting | Control System | Advanced Automation |
| Cooling System | Vacuum setting & Water tank | Application Fields | Construction, Agriculture, Municipal |
Key Advantages
High Stability
Utilizing precise mechanical design and high-quality components to ensure long-term operational reliability.
Production Efficiency
Optimized throughput from raw material mixing to final cutting for maximum daily output.
Flexible Customization
Customizable specifications and models to meet specific client requirements and pipe dimensions.
Automatic Control
Fully automated process from input to output, reducing manual labor and human error.
Precision Cutting
Optional saw blade or planetary cutting systems for exact length requirements.
Wide Applicability
Produces pipes with excellent corrosion, temperature, and aging resistance for diverse industries.
Product Gallery
Management Platforms
Mixing System
Precise ratio control of PVC resin, stabilizers, and plasticizers for material consistency.
Extrusion Control
Advanced extruder dies that form the perfect tubular initial shape with high precision.
Vacuum Setting
Integrated vacuum setting boxes to ensure dimensional stability during the cooling phase.
Thermal Management
Strict temperature regulation throughout the extrusion process to prevent material degradation.
Traction Monitoring
Variable speed traction units (2-claw/3-claw) to maintain optimal pipe tension.
Quality Inspection
Integrated length meters and thickening devices for real-time quality verification.
Investment Return Comparison
| Performance Metric | Standard Line | Our Advanced Line |
|---|---|---|
| Production Speed | Moderate | High Speed (Optimized) |
| Waste Rate | Standard | Ultra-Low (Precision) |
| Energy Consumption | High | Reduced (AC Variable Freq) |
| Maintenance Cycle | Frequent | Extended (Premium Components) |
| Product Consistency | Variable | Highly Uniform |
Frequently Asked Questions
The line is designed for PVC resin mixed with stabilizers, plasticizers, and antioxidants to produce high-quality pipes.
Diameter is determined by the extrusion die and the model selected (ranging from DCS-63 to DCS-1000).
It allows for precise control of the extruder and tractor speeds, improving energy efficiency and product uniformity.
The choice depends on your specific pipe wall thickness and required finish; we offer both options to suit different industrial needs.
Maintenance should be carried out in strict accordance with our operational regulations, focusing on lubrication and electrical inspections.
Yes, we provide flexible customization to produce PVC pipes of various specifications based on customer requirements.
