High-Speed Steel Wire Mesh Composite Pipe Production Line-Anhui Dongchai|Precision Engineering,High-Performance Pipes

Discover the cutting-edge composite pipe production line designed by Anhui Dongchai Machinery Technology Co., Ltd. This advanced system combines precision engineering with innovative technology to produce high-performance polyethylene composite pipes reinforced with steel wire mesh. Below, we explore the product's features, technical specifications, applications, and the company's expertise in this field.

Product Introduction

The composite pipe production line represents the latest generation of humanized design, integrating a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and full-automatic sealing machine. This fully automated system is controlled by PLC computer technology, ensuring high efficiency, safety, and user-friendliness. Key benefits include high-speed production, low energy consumption, ease of operation, and a long service life. The system also minimizes downtime during steel wire replacement, significantly reducing rejection rates.

Key Highlights

Highlight 1: Advanced Main Engine and Heating System

The main engine utilizes international first-line brand electrical components, with 40Cr alloy structural steel used for dies and screws. The ceramic heating ring is wrapped with an insulation layer for rapid heating, and both inner and outer walls feature incremental rings. The gear box is equipped with a condenser, ensuring stable and fast discharging speeds.

Highlight 2: Precision Vacuum System and Cooling Technology

The vacuum box is constructed from 304 stainless steel, fabricated through one-time bending and welding. All internal components are laser-cut, with the spray port controlled by an intensive frequency converter. The system maintains constant water temperature for efficient cooling, reducing noise and improving performance. A disc-type 304 ball valve allows for electrically adjustable crossbars.

Highlight 3: Intelligent Sealing Machine

The full-intelligent automatic sealing machine eliminates the need for on-line guards, enabling automatic tube unloading and ensuring a reliable sealing effect. This innovation enhances operational efficiency and reduces labor costs.

Scientific Background

Polyethylene composite pipes with steel wire mesh skeletons are a revolutionary product in the piping industry. These pipes use a mesh skeleton formed by high-strength steel wire spirally wound left and right as reinforcement. The matrix is high-density polyethylene (HDPE), and high-performance HDPE modified adhesive resin is used to bond the steel wire skeleton with the inner and outer HDPE layers. This combination results in a product that is both durable and flexible.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire wound mesh significantly enhances the pipe's strength, while high-performance HDPE modified bonding resin ensures a strong composite effect between the steel skeleton and the polyethylene layers.

• High-performance HDPE modified bonding resin: Ensures a strong bond between the steel wire skeleton and the polyethylene matrix.

Performance Advantages

This composite pipe overcomes the limitations of traditional steel and plastic pipes while retaining their benefits. It offers corrosion resistance, smooth surfaces, low resistance, heat retention, no wax deposition, and wear resistance. Additionally, its strength increases with rising temperature, and it exhibits a lower degree of reduction compared to pure plastic pipes. The product is also resistant to rapid cracking, making it ideal for large-diameter pipelines.

Production Technology and Flexibility

The production line employs advanced technology to ensure stable and reliable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the system can tailor the product's structure and performance to meet diverse requirements for pressure resistance, temperature resistance, and corrosion resistance.

Installation and Maintenance

The steel wire mesh composite pipe is suitable for high-pressure environments, such as transporting liquids and gases. Its lightweight design simplifies installation and reduces construction costs. The use of electric welding joints ensures a mature and reliable connection, minimizing leakage risks.

Technical Specifications

Model	DCS-160	DCS-315	DCS-630	DCS-800	DCS-1000	DCS-1200
Pipe Diameter (mm)	50-160	110-315	315-630	500-800	710-1000	800-1200
Production Speed (m/min)	2.4	2.4	1.2	1.0	0.6	0.6
Power Consumption (kW)	110	170	260	360	350	460
Installed Power (kW)	385	545	855	1150	1150	1400
Dimensions (L×W×H, m)	73×4.7×3	75×0.5×4	76×6×4	80×6×4	86×7×4	100×7×4.7

Applications

The composite pipe production line is widely used in various industries, including:

• Drainage and ventilation systems
• Oil and gas transportation
• Sanitary and water supply infrastructure
• Underground cable protection
• Centralized water supply and heating systems

Company Background

Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of industrial machinery, specializing in the production of high-speed steel wire mesh skeleton reinforced polyethylene composite pipe production lines. With a commitment to innovation and quality, the company has established itself as a trusted provider in the global market. Their products are designed to meet the highest standards of performance, reliability, and efficiency.

Industry Standards and Compliance

As highlighted by the National Institute of Standards and Technology (NIST), the development of advanced manufacturing systems like the composite pipe production line is critical for ensuring product consistency and performance. NIST's research in materials science and engineering directly supports the creation of reliable and high-quality industrial equipment. By adhering to these standards, Anhui Dongchai Machinery Technology Co., Ltd. ensures its products meet the rigorous demands of modern infrastructure projects.

Conclusion

The high-speed steel wire mesh skeleton reinforced polyethylene composite pipe production line by Anhui Dongchai Machinery Technology Co., Ltd. combines cutting-edge technology with practical design to deliver superior performance. With its advanced features, versatility, and adherence to industry standards, this production line is an essential solution for manufacturers seeking to produce durable and efficient composite pipes. For more information, visit the composite pipe production line page or contact the company directly.

References

NIST. (n.d.). National Institute of Standards and Technology. Retrieved from https://www.nist.gov/