High Speed Steel Wire Mesh Composite Pipe Production Line - Anhui Dongchai Machinery Technology Co., Ltd.

Introduction

The composite pipe production line represents the pinnacle of modern engineering, designed to produce high-strength polyethylene composite pipes reinforced with a steel wire mesh skeleton. This advanced production system is engineered to deliver exceptional efficiency, durability, and precision, making it a cornerstone in industries requiring robust piping solutions.

Product Highlights

1. Advanced Design and Automation

The production line features a high-speed extruder, precision die, vacuum setting table, traction unit, cutting machine, and a full-automatic sealing machine. All operations are controlled by a PLC computer, ensuring high automation, safety, and user-friendly design. This integration allows for high-speed, high-output production with low energy consumption and minimal noise, significantly reducing the rejection rate during steel wire replacement.

2. High-Quality Components

The main engine is equipped with international first-line brand electrical appliances, using 40Cr alloy structural steel for dies and screws. The ceramic heating ring with an insulation layer ensures rapid heating, while the gear box includes a condenser for stable and fast discharging. The vacuum box is made of 304 stainless steel, laser-cut for precision, and controlled by an intensive frequency converter for constant temperature water control, ensuring a low-noise, efficient cooling system.

3. Intelligent Sealing Technology

The full-intelligent automatic sealing machine eliminates the need for on-line guards, offering automatic tube unloading and a superior sealing effect. This feature enhances operational efficiency and ensures product integrity, making it ideal for high-volume production environments.

Material and Structural Characteristics

The steel wire mesh composite pipe is composed of high-strength steel wire and thermoplastic polyethylene. The steel wire, wound in a spiral, acts as a skeleton reinforcement, significantly enhancing the pipe's strength. A high-performance HDPE modified bonding resin is used to tightly connect the steel wire skeleton with the inner and outer high-density polyethylene layers, ensuring an excellent composite effect.

Performance Advantages

• Corrosion Resistance: The pipe resists corrosion, making it suitable for harsh environments.
• Smooth Inner Surface: Reduces friction and resistance, enhancing flow efficiency.
• Heat Retention: Maintains temperature stability, ideal for hot water and steam applications.
• Wear Resistance: Durable against abrasion, extending service life.
• Lightweight: Easier to handle and install, reducing labor costs.

One of the standout features is the pipe's strength increase with rising temperature, which is lower in reduction compared to pure plastic pipes. This characteristic makes it particularly suitable for large-diameter pipelines, where structural integrity is critical.

Production Technology and Flexibility

The production line employs advanced production technology to ensure stable and reliable product quality. By adjusting parameters such as steel wire diameter, mesh spacing, plastic layer thickness, and plastic type, the system can tailor the product's pressure resistance, temperature resistance, and corrosion resistance to meet diverse requirements.

For instance, increasing the steel wire diameter enhances structural strength, while adjusting the plastic layer thickness can optimize thermal insulation properties. This flexibility allows the production line to cater to various industries, from water supply systems to industrial chemical pipelines.

Installation and Maintenance

The steel wire mesh composite pipe is designed for easy installation and low maintenance. Its lightweight nature reduces construction costs, while the electric welding joint ensures a mature and reliable connection technology, minimizing the risk of leakage. This makes it an ideal choice for high-pressure transportation environments, such as liquid and gas conveyance.

Technical Specifications

Model	Pipe Diameter (mm)	Production Speed (m/min)	Power Consumption (kW)	Installed Power (kW)	Dimensions (L x W x H)
DCS-160	50-160	2.4	110	385	73 x 4.7 x 3
DCS-315	110-315	2.4	170	545	75 x .5 x 4
DCS-630	315-630	1.2	260	855	76 x 6 x 4
DCS-800	500-800	1.0	360	1150	80 x 6 x 4
DCS-1000	710-1000	0.6	350	1150	86 x 7 x 4
DCS-1200	800-1200	0.6	460	1400	100 x 7 x 4.7

Applications and Industry Use

The composite pipe production line is widely used in municipal engineering, industrial engineering, construction engineering, sanitary pipelines, and underground cable protection. Its applications include drainage systems, ventilation, lighting, petroleum, sanitation, and centralized water supply and heating.

The steel wire mesh composite pipe is particularly effective in high-pressure environments, where corrosion resistance and structural integrity are paramount. Its lightweight and easy installation make it a preferred choice for underground pipeline networks and industrial facilities.

Company Background

The Anhui Dongchai Machinery Technology Co., Ltd. is a leading manufacturer of advanced composite pipe production lines and related equipment. With a commitment to innovation and quality, the company has established itself as a trusted provider in the industry. Their products are designed to meet global standards, ensuring durability, efficiency, and safety in various applications.

As a high-tech enterprise, Anhui Dongchai Machinery Technology Co., Ltd. continuously invests in research and development, leveraging cutting-edge technology to enhance their production capabilities and product performance. Their customer-centric approach ensures that each composite pipe production line is tailored to meet specific industry requirements, providing long-term value and reliability.

Conclusion

The high-speed steel wire mesh skeleton reinforced polyethylene composite pipe production line exemplifies the synergy of advanced technology and engineering excellence. With its high automation, superior performance, and versatile applications, this production line is a game-changer in the pipe manufacturing industry. Whether for municipal infrastructure or industrial pipelines, the composite pipe production line offers a reliable and cost-effective solution that meets the demands of modern engineering.

References

The information provided in this article is based on the specifications and data from Anhui Dongchai Machinery Technology Co., Ltd.. For further details on standards and research related to materials and manufacturing, the National Institute of Standards and Technology (NIST) offers valuable resources. While direct links to NIST pages may not be available, their official website provides comprehensive information on metrology, standards, and technological advancements that support industries like pipe manufacturing and material science.

Additional Resources

For more information on hdpe machine price, visit the product page. Explore the company website to learn more about Anhui Dongchai Machinery Technology Co., Ltd. and their comprehensive range of solutions.