Our High-Speed Extrusion Production Line is a state-of-the-art manufacturing solution specifically engineered for the production of high-quality PE, PP-R, PP-RT, and PP-B pipes. Integrating advanced extrusion technology with high-torque, low-noise reducers, this system is designed to maximize output efficiency while maintaining stringent quality standards for industrial and residential piping applications.
The production line features a seamless integration of five core modules: a precision raw material sucker for temperature uniformity, a high-performance extruder for optimal melting, a specialized die and cooling system for precise dimensional control, a synchronized tractor for diameter stability, and an automated cutting system. This comprehensive workflow ensures that every pipe produced meets international standards for durability, hygiene, and structural integrity.
Detailed Parameters
| Model Range | DCS63 / DCS110 / DCS160 / DCS250 | Pipe Diameter Range | 20mm - 250mm |
|---|---|---|---|
| Host Model | 60/38 to 75/38 | Production Capacity | 200 - 650 kg/h |
| Main Motor Power | 90kW - 160kW | Applicable Materials | PE, PP-R, PP-RT, PP-B |
| Cooling System | High-Efficiency Rapid Cooling | Cutting Mode | Automatic / Semi-Automatic |
| Reducer Type | High-Torque Low-Noise | Control System | PLC Automated Control |
Key Advantages
Superior Corrosion Resistance
Produced pipes resist various chemical media and electrochemical corrosion, ensuring a service life exceeding 50 years.
High Production Efficiency
High-speed extrusion combined with automated cutting maximizes throughput and reduces operational downtime.
Non-Toxic & Hygienic
Specifically optimized for pure drinking water systems, ensuring no heavy metal stabilizers or bacteria breeding.
Precise Dimensional Control
Advanced die design and synchronized tractor systems guarantee uniform wall thickness and precise pipe diameters.
Excellent Thermal Insulation
Specialized for PP-R production, delivering low thermal conductivity for significant energy savings in hot water systems.
Cold-Region Adaptability
Equipment produces pipes that remain stable at -20°C, making them ideal for extreme climates and seismic zones.
Product Gallery
Management Platforms
Material Handling
Automated sucker system for seamless raw material transport, stirring, and pre-heating.
Extrusion Control
Precision screw control for high-temperature melting and uniform plastic extrusion.
Thermal Monitoring
Real-time temperature regulation across the extruder and die to ensure material stability.
Cooling Optimization
Rapid cooling system to solidify molten plastic and lock in physical characteristics.
Traction Stability
High-precision tractor ensuring constant draw speed and consistent outer diameter.
Automated Cutting
Programmable cutting length with conveyor belt stacking for streamlined logistics.
Investment Return Comparison
| Feature | Standard Line | High-Speed Line (DCS) | Business Impact |
|---|---|---|---|
| Hourly Output | Low-Medium | High (Up to 650kg/h) | Faster ROI |
| Noise Level | High | Low (Optimized Reducer) | Better Environment |
| Energy Use | Inefficient | Optimized Main Motors | Lower Op-Ex |
| Waste Rate | Moderate | Minimal (Precision Die) | Higher Yield |
| Service Life | Standard | Extended (Premium Parts) | Lower Depr. Cost |
Frequently Asked Questions
This line is specifically designed for PE (Polyethylene), PP-R (Random Copolymer Polypropylene), PP-RT (Heat-Resistant Polyethylene), and PP-B (Polybutylene) pipes.
PP-R is widely used for pure drinking water and hot water systems due to its hygiene. PP-RT is a non-crosslinked heat-resistant material that offers better flexibility and lower installation costs for hot water applications.
The cooling system rapidly lowers the temperature of the molten plastic as it leaves the die, ensuring the pipe solidifies quickly to maintain its designed diameter and wall thickness.
Yes, depending on the model (DCS63 to DCS250), the system can produce pipes ranging from 20mm up to 250mm in diameter.
High-torque reducers provide the necessary power to push high-viscosity plastics through the die while maintaining low noise levels, reducing wear and improving operational safety.
Yes, the line includes an automatic cutting machine that cuts the pipes to the required length and utilizes a conveyor belt or automatic system for stacking.
