Our High-Speed Extrusion Production Line is a state-of-the-art industrial solution specifically engineered for the precision manufacturing of PE, PP-R, PP-RT, and PP-B pipes. Integrating advanced extrusion technology with high-torque, low-noise reducers, this system is designed to maximize output while maintaining the highest standards of pipe quality and structural integrity.
From the intelligent raw material suction and precise heating phases to the high-speed extrusion and automated cutting process, every component is optimized for efficiency. Whether you are producing high-density polyethylene pipes or heat-resistant polypropylene systems, our machinery ensures uniform wall thickness, precise diameters, and superior physical characteristics for long-term industrial application.
Detailed Parameters
| Model Series | DCS63 / DCS110 / DCS160 / DCS250 | Pipe Diameter Range | 20mm - 250mm (Depending on model) |
|---|---|---|---|
| Host Model | 60/38 to 75/38 | Production Capacity | 200 - 650 kg/h |
| Main Motor Power | 90kW - 160kW | Compatible Materials | PE, PP-R, PP-RT, PP-B |
| Cooling System | High-efficiency Rapid Cooling | Cutting System | Automatic Precision Cutting |
| Reducer Type | High-Torque Low-Noise | Control System | Automatic PLC Control |
Key Advantages
Superior Durability
Engineered for a 50+ year service life, producing pipes with exceptional corrosion and chemical resistance.
High Production Speed
Optimized extrusion throughput reaching up to 650kg/h for maximum commercial efficiency.
Precision Engineering
Advanced die design ensures strict adherence to SDR11 and SDR17 wall thickness standards.
Energy Efficiency
Low thermal conductivity materials and optimized heating cycles reduce operational energy costs.
Eco-Friendly Output
Produces non-toxic, hygienic pipes ideal for pure drinking water systems without secondary pollution.
Flexible Application
Versatile setup for HDPE, PP-R, and heat-resistant PP-RT pipes for diverse infrastructure needs.
Product Gallery
Management Platforms
Material Handling
Automated sucker system for efficient raw material storage, stirring, and heating.
Extrusion Control
High-precision screw control for optimal plastic melting and extrusion flow.
Thermal Monitoring
Real-time temperature regulation to ensure material uniformity across the line.
Size Calibration
Integrated die and cooling systems to maintain precise outer diameters.
Traction Management
Synchronized tractor system ensuring uniform pull and consistent pipe size.
Automated Cutting
Programmable cutting and conveyor systems for precise length stacking.
Investment Return Comparison
| Metric | Standard Line | High-Speed Line (DCS) | ROI Impact |
|---|---|---|---|
| Daily Output | Moderate | High (up to 650kg/h) | Significant Increase |
| Energy Cost | Standard | Optimized/Lower | Reduction in OpEx |
| Defect Rate | Average | Ultra-Low (Precision) | Less Material Waste |
| Labor Need | Manual Intensive | Highly Automated | Lower Labor Cost |
| Product Range | Single Material | Multi-Material (PE/PP) | Expanded Market Reach |
Frequently Asked Questions
PP-R is a random copolymer used for general plumbing, while PP-RT is a heat-resistant non-crosslinked polyethylene specifically designed for high-temperature hot water applications.
Yes, the equipment is versatile and supports various polyethylene resins, including medium density (MDPE) and high density (HDPE) for different SDR requirements.
The rapid cooling system quickly solidifies the molten plastic, preventing deformation and ensuring the pipe maintains its exact physical characteristics and diameter.
Depending on the material, PE and PP-R pipes produced by this line can safely operate for over 50 years under rated temperature and pressure conditions.
The line features an automatic cutting machine that slices pipes to the required length and utilizes a conveyor system for automatic stacking.
Yes, we utilize high-torque, low-noise reducers specifically to minimize acoustic pollution while maintaining high mechanical power.
