Our High-Speed Extrusion Production Line is a premium industrial solution specifically engineered for the high-precision manufacturing of PE, PP-R, PP-RT, and PP-B pipes. Integrating advanced extrusion technology with high-torque, low-noise reducers, this system is designed to maximize throughput while maintaining exceptional structural integrity and dimensional stability for a wide range of thermoplastic piping applications.
By optimizing the entire process—from raw material preparation in the automated sucker to precision cutting and stacking—this production line ensures seamless operational flow. Whether you are producing medium-density polyethylene pipes or high-performance heat-resistant polypropylene systems, our equipment delivers the versatility and durability required to meet stringent international standards for urban water supply and industrial piping.
Detailed Parameters
| Model Series | DCS63 / DCS110 / DCS160 / DCS250 | Pipe Diameter Range | 20mm - 250mm |
|---|---|---|---|
| Host Model Options | 60/38 to 75/38 | Production Capacity | 200 - 650 kg/h |
| Main Motor Power | 90kW - 160kW | Compatible Materials | PE, PP-R, PP-RT, PP-B |
| Reducer Type | High-Torque, Low-Noise | Control System | Automatic High-Speed Logic |
| Cooling Method | Precision Water Cooling System | Cutting System | Automatic Precision Cutter |
Key Advantages
Superior Durability
Engineered for longevity, ensuring pipes have a service life exceeding 50 to 100 years depending on material.
High Production Speed
Optimized extrusion speeds and automatic handling systems significantly increase daily output capacity.
Precision Calibration
Advanced die and cooling systems ensure exact wall thickness and diameter consistency.
Low Noise Operation
Equipped with high-end reducers that minimize acoustic pollution in the factory environment.
Eco-Friendly Output
Produces non-toxic, hygienic pipes ideal for pure drinking water systems without heavy metal salts.
Flexible Integration
Modular design allows for easy customization to produce different SDR series and pipe diameters.
Product Gallery
Management Platforms
Material Handling
Integrated vacuum suckers for automated storage, stirring, and thermal homogenization of raw resins.
Extrusion Control
High-precision screw control for uniform melting and stable extrusion of tubular prototypes.
Thermal Management
Intelligent cooling systems to rapidly solidify plastic and lock in physical characteristics.
Diameter Stability
Precision tractors ensure consistent pulling speed for uniform pipe diameter throughout the run.
Automated Cutting
Programmable cutting machines for exact length specifications and efficient stacking.
Quality Monitoring
Real-time monitoring of temperature and pressure to ensure E-E-A-T industry standard quality.
Investment Return Comparison
| Performance Metric | Standard Line | High-Speed Line (Our) | Impact on ROI |
|---|---|---|---|
| Hourly Capacity | 200-300 kg | Up to 650 kg | +100% Output |
| Energy Efficiency | Standard | Optimized Motor | Lower OpEx |
| Waste Rate | 3-5% | <1% | Material Saving |
| Labor Requirement | Manual-Heavy | Semi-Automated | Lower Labor Cost |
| Product Life | Standard | Extended (High-End) | Lower Depreciation |
Frequently Asked Questions
The line is versatile and specifically designed for Polyethylene (PE), Random Copolymer Polypropylene (PP-R), Heat-Resistant Polypropylene (PP-RT), and Polybutylene (PP-B).
Our rapid cooling system quickly solidifies the molten plastic, which is critical for maintaining the precise diameter, wall thickness, and physical characteristics required for pressure pipes.
Pipes produced with our high-precision equipment, such as PP-R, can have a service life exceeding 50 years at 70°C and up to 100 years at room temperature.
Yes, the line can produce PE pipes that maintain physical stability at -20°C, making them ideal for installations in extremely cold climates.
Consistency is achieved through the synchronization of the precision die design and the high-stability tractor, which ensures a uniform draw rate.
Yes, the equipment can be configured to produce both SDR11 and SDR17 series based on the required wall thickness and pressure ratings.
